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Evidence Guide: MEM06008 - Hammer forge complex shapes

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM06008 - Hammer forge complex shapes

What evidence can you provide to prove your understanding of each of the following citeria?

Heat complex forgings

  1. Select heating plant and equipment appropriate to work undertaken
  2. Apply techniques used to heat heavy and complex forgings
  3. Perform post-forging heating in accordance with procedures
  4. Apply correct techniques in handling of hot forgings
Select heating plant and equipment appropriate to work undertaken

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply techniques used to heat heavy and complex forgings

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform post-forging heating in accordance with procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply correct techniques in handling of hot forgings

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine job requirements

  1. Follow standard operating procedures (SOPs)
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, sketches, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up and operate forging machine

  1. Set up forging machine, as required, and operate in accordance with specifications and SOPs
Set up forging machine, as required, and operate in accordance with specifications and SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and use complex open die tooling following safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Forge complex shapes and heavy parts

  1. Position the material to be forged in the forming equipment in accordance with SOPs
Position the material to be forged in the forming equipment in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mark and measure hot forgings, as required, making allowance for material shrinkage and oxidisation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use hammer tools and fixtures attached to power hammer

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check forging to ensure conformance to tolerances and specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Handle forgings in a safe and correct manner

  1. Select heating plant and equipment appropriate to work undertaken
Select heating plant and equipment appropriate to work undertaken

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply techniques used to heat heavy and complex forgings

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform post-forging heating in accordance with procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply correct techniques in handling of hot forgings

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge
Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, accessibility of the item, and local industry and regional contexts) are included.

Forge includes one (1) or more of the following:

forging on and against cold mandrels

forging bosses

heavy rings and bushes

hammer punching and opening of large diameter holes

Equipment includes one (1) or more of the following:

forging plant

diesel furnaces

gas furnaces