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Evidence Guide: MEM05077 - Perform welding inspection

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM05077 - Perform welding inspection

What evidence can you provide to prove your understanding of each of the following citeria?

Determine scope of required welding inspection

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify welding inspection requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify welding inspection requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm materials are to specification

  1. Check markings and other manufacturers information against specifications
  2. Select appropriate non-destructive tests and organise and/or conduct in accordance with SOPs or job specifications
  3. Check if results of previous testing procedures are available and verify results as relevant to required welding inspection
  4. Confirm suitability of materials for required welding
Check markings and other manufacturers information against specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Select appropriate non-destructive tests and organise and/or conduct in accordance with SOPs or job specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check if results of previous testing procedures are available and verify results as relevant to required welding inspection

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm suitability of materials for required welding

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Review and validate welding procedure

  1. Interpret joint design specification and review welding parameters
  2. Review WPS and other document procedures
  3. Organise preparation of production test piece or sample material
  4. Arrange relevant destructive or non-destructive tests
  5. Interpret test results and prepare report identifying required action
Interpret joint design specification and review welding parameters

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Review WPS and other document procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Organise preparation of production test piece or sample material

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Arrange relevant destructive or non-destructive tests

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Interpret test results and prepare report identifying required action

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Ensure quality assurance procedures are carried out and confirm compliance

  1. Check documentation for evidence of welder qualification against WPS
  2. Check material identification is correct
  3. Document movement of material through workshop site
  4. Witness transferring material test certification numbers
  5. Perform identification of consumables in accordance with welding procedures
  6. Monitor storage and use of consumables and confirm compliance
  7. Maintain and review welding inspection records to ensure traceability and compliance with requirements
Check documentation for evidence of welder qualification against WPS

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check material identification is correct

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Document movement of material through workshop site

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Witness transferring material test certification numbers

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform identification of consumables in accordance with welding procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Monitor storage and use of consumables and confirm compliance

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Maintain and review welding inspection records to ensure traceability and compliance with requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Check fabrication for compliance with specifications

  1. Check material forming against job requirements
  2. Carry out dimensional checks against specifications
  3. Make final inspection against specifications
Check material forming against job requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Carry out dimensional checks against specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Make final inspection against specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge