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Evidence Guide: AURTTX012 - Dismantle and assemble conventional manual transmissions

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURTTX012 - Dismantle and assemble conventional manual transmissions

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to dismantle and assemble conventional manual transmission

  1. Safety and environmental requirements are sourced and interpreted
  2. Task instruction is interpreted and transmission to be worked on is identified
  3. Manufacturer specifications and workplace procedures for conventional manual transmission dismantle and assembly are sourced and interpreted
  4. Potential hazards and risks associated with task are identified and reported to workplace supervisor
  5. Tools and equipment required for conventional manual transmission dismantle and reassembly are identified according to manufacturer specifications
Safety and environmental requirements are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Task instruction is interpreted and transmission to be worked on is identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications and workplace procedures for conventional manual transmission dismantle and assembly are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Potential hazards and risks associated with task are identified and reported to workplace supervisor

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment required for conventional manual transmission dismantle and reassembly are identified according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Dismantle a conventional manual transmission

  1. Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements
  2. Manual transmission is dismantled according toworkplace procedures andsafety and environmental requirements, and without causing damage to components, tools or equipment
  3. Transmission components are cleaned and arranged for identification according to workplace procedures
Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manual transmission is dismantled according toworkplace procedures andsafety and environmental requirements, and without causing damage to components, tools or equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transmission components are cleaned and arranged for identification according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect and identify gears and bearings

  1. Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures
  2. Gears and bearings are inspected and measured, and measurements are compared against manufacturer specifications
  3. Transmission bearing information is sourced and interpreted, and bearing type and associated loads are identified
  4. Gear types are identified and gear ratios calculated and recorded
Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Gears and bearings are inspected and measured, and measurements are compared against manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transmission bearing information is sourced and interpreted, and bearing type and associated loads are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Gear types are identified and gear ratios calculated and recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect components and re-assemble transmission

  1. Transmission seals, sealants and gasket information is sourced and interpreted; and seals, sealants and gaskets are identified
  2. Transmission component’s inspection results are recorded
  3. Transmission components are prepared for assembly according to manufacturer specifications andsafety and environmental requirements
  4. Transmission is assembled according to manufacturer specifications and requirements
Transmission seals, sealants and gasket information is sourced and interpreted; and seals, sealants and gaskets are identified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transmission component’s inspection results are recorded

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transmission components are prepared for assembly according to manufacturer specifications andsafety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Transmission is assembled according to manufacturer specifications and requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets task instruction and workplace standards, and conventional manual transmission is presented ready for use or storage according to workplace procedures
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures
  3. Tools and equipment are checked and stored according to workplace procedures, or tagged and reported where necessary
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets task instruction and workplace standards, and conventional manual transmission is presented ready for use or storage according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures, or tagged and reported where necessary

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and assemble conventional manual transmission

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and transmission to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for conventional manual transmission dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for conventional manual transmission dismantle and reassembly are identified according to manufacturer specifications

2. Dismantle a conventional manual transmission

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

2.2 Manual transmission is dismantled according toworkplace procedures andsafety and environmental requirements, and without causing damage to components, tools or equipment

2.3 Transmission components are cleaned and arranged for identification according to workplace procedures

3. Inspect and identify gears and bearings

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Gears and bearings are inspected and measured, and measurements are compared against manufacturer specifications

3.3 Transmission bearing information is sourced and interpreted, and bearing type and associated loads are identified

3.4 Gear types are identified and gear ratios calculated and recorded

4. Inspect components and re-assemble transmission

4.1 Transmission seals, sealants and gasket information is sourced and interpreted; and seals, sealants and gaskets are identified

4.2 Transmission component’s inspection results are recorded

4.3 Transmission components are prepared for assembly according to manufacturer specifications andsafety and environmental requirements

4.4 Transmission is assembled according to manufacturer specifications and requirements

5. Complete work processes

5.1 Final inspection is made to ensure work meets task instruction and workplace standards, and conventional manual transmission is presented ready for use or storage according to workplace procedures

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

5.3 Tools and equipment are checked and stored according to workplace procedures, or tagged and reported where necessary

5.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare to dismantle and assemble conventional manual transmission

1.1 Safety and environmental requirements are sourced and interpreted

1.2 Task instruction is interpreted and transmission to be worked on is identified

1.3 Manufacturer specifications and workplace procedures for conventional manual transmission dismantle and assembly are sourced and interpreted

1.4 Potential hazards and risks associated with task are identified and reported to workplace supervisor

1.5 Tools and equipment required for conventional manual transmission dismantle and reassembly are identified according to manufacturer specifications

2. Dismantle a conventional manual transmission

2.1 Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements

2.2 Manual transmission is dismantled according toworkplace procedures andsafety and environmental requirements, and without causing damage to components, tools or equipment

2.3 Transmission components are cleaned and arranged for identification according to workplace procedures

3. Inspect and identify gears and bearings

3.1 Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures

3.2 Gears and bearings are inspected and measured, and measurements are compared against manufacturer specifications

3.3 Transmission bearing information is sourced and interpreted, and bearing type and associated loads are identified

3.4 Gear types are identified and gear ratios calculated and recorded

4. Inspect components and re-assemble transmission

4.1 Transmission seals, sealants and gasket information is sourced and interpreted; and seals, sealants and gaskets are identified

4.2 Transmission component’s inspection results are recorded

4.3 Transmission components are prepared for assembly according to manufacturer specifications andsafety and environmental requirements

4.4 Transmission is assembled according to manufacturer specifications and requirements

5. Complete work processes

5.1 Final inspection is made to ensure work meets task instruction and workplace standards, and conventional manual transmission is presented ready for use or storage according to workplace procedures

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures

5.3 Tools and equipment are checked and stored according to workplace procedures, or tagged and reported where necessary

5.4 Workplace documentation is processed according to workplace procedures

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including:

use of personal protective equipment, including safety glasses, ear protection and safety footwear

applying procedures for disposing of used oil, lubricants and coolants.

Tools and equipment must include:

micrometers and other measurement instruments

torque wrench.

Manual transmission must include:

a complete conventional manual transmission, with at least four gears.